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PIDG and PLASTI- GRIP Terminal and Splice Crimping Heads
408- 10029
PLASTI--GRIP
Terminal
PIDG Type
Terminal
3 Equally Spaced Stripes on
Nylon Insulation Restricting
PIDG Butt Splice
PRODUCT
CRIMPING
HEAD
DOT
CODE
WIRE SIZE
RANGE
(AWG)
TERMINAL/SPLICE
INSULATION
COLOR CODE
WIRE STRIP LENGTH
TERMINALS SPLICES
Min. Max. Min. Max.
PIDG
Terminals and Splices
PIDG
Terminals and Splices
and
PLASTI--GRIP
Terminals
1--46121--0
1--47386--0
1--47386--4
1--525690--0
1--47387--0
1--47387--7
1--525691--0
1 Dot
1 Dot
2 Dots
26--22
22--16
(Commercial)
16--14
Yellow
Red
Blue
3.97
[.156]
5.16
[.203]
5.16
[.203]
4.78
[.188]
5.94
[.234]
5.94
[.234]
4.37
[.172]
6.35
[.250]
6.35
[.250]
5.16
[.203]
7.14
[.281]
7.14
[.281]
PRODUCT
CRIMPING
HEAD
DOT
CODE
WIRE SIZE
RANGE
(AWG)
INSULATION
DIAMETER RANGE
TERMINAL/SPLICE
INSULATION
COLOR CODE
WIRE STRIP
LENGTH
Min. Max.
1--46121--0
1 Dot
26
24
0.66--1.40
[.026--.055]
0.79--1.40
[.031--.055]
Yellow with Black
Stripe
Yellow with Blue
Stripe
4.75
[.187]
5.56
[.219]
24
0.79--1.40
[.031--.055]
Yellow with Blue
Stripe
PIDG Nylon
Insulation
Restricting Terminals
1--47386--0
1--47386--4
1--525690--0
1 Dot
22
20
0.97--2.79
[.038--.110]
1.17--2.79
[.046--.110]
Red with Green
Stripe
Red with Red
Stripe
6.35
[.250]
7.14
[.281]
18
1.42--2.79
[.056--.110]
Red with White
Stripe
1--47387--0
1--47387--7
1--525691--0
2 Dots
16
14
1.60--3.30
[.063--.130]
1.98--3.30
[.078--.130]
Blue with Blue
Stripe
Blue with Green
Stripe
NOTE: Refer to Tyco Electronics Catalog 82042 for product part numbers.
Figure 2
3. HEAD INSTALLATION AND REMOVAL
3.2. Installation
i
3.1. Head Selection
The crimping heads are coded to match the terminal
and splice insulation color. Observe the embossed
dots on the insulation of finished crimps to ensure that
the correct combination of terminal or splice and head
was used. See Figure 2.
NOTE Crimping heads are coated with a preservative to
prevent rust and corrosion. Wipe this preservative
from the head, particularly from the crimping
surfaces.
DANGER
DANGER
To avoid personal injury, be sure to exercise
extreme caution when handling the crimp tool.
Avoid accidentally depressing the trigger control
when installing or removing crimp heads.
DO NOT operate the battery tool without the
proper crimping head installed. After crimping
head is installed, make sure that the quick pins
are properly inserted to avoid personal injury and
damage to the tool.
2 of 9
Tyco Electronics Corporation
Rev B
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